Oct 20, 2025 Leave a message

What are the characteristics of 803 incoloy

1.What are the characteristics of incoloy 803?

Incoloy 803 (UNS N08803) is a nickel-iron-chromium alloy engineered for high-temperature structural applications, particularly in power generation and petrochemical industries. Its core characteristics stem from its optimized composition (nickel ~32-35%, chromium ~24-26%, iron balance) and heat treatment, which collectively deliver the following performance advantages:

1.1 Exceptional High-Temperature Strength & Creep Resistance

Maintains structural integrity at temperatures up to 1100°C (2012°F), a critical trait for components like boiler superheater tubes and reformer tubes.

Exhibits low creep deformation under long-term thermal stress. For example, at 850°C (1562°F) and 100 MPa stress, its creep rupture life exceeds 10,000 hours-far outperforming standard austenitic stainless steels.

1.2 Strong Oxidation & Carburization Resistance

Forms a dense, adherent chromium oxide (Cr₂O₃) scale on its surface at high temperatures, preventing further oxidation even in air or flue gas environments.

Resists carburization (carbon absorption) in hydrocarbon-rich atmospheres (e.g., ethylene crackers), which avoids embrittlement and loss of mechanical strength.

1.3 Good Fabricability & Weldability

Can be hot-worked (e.g., forging, rolling) at temperatures between 980-1150°C (1796-2102°F) with controlled cooling to avoid grain coarsening.

Compatible with common welding processes like TIG (GTAW) and MIG (GMAW). Post-weld heat treatment (typically 1050-1100°C annealing followed by air cooling) is recommended to restore ductility and corrosion resistance.

1.4 Stability in Thermal Cycles

Minimizes thermal expansion mismatch with adjacent materials (e.g., refractory linings) due to its moderate coefficient of thermal expansion (15.5 × 10⁻⁶/°C from 20-800°C).

Withstands repeated heating and cooling cycles without cracking, making it suitable for components like heat exchanger tubes that experience temperature fluctuations.

2. What is the tensile strength of incoloy 803?

The tensile strength of Incoloy 803 is defined by international standards (e.g., ASTM B805 for seamless tubes, ASTM B751 for wire) and varies slightly based on product form and heat treatment state. The typical and minimum specified values are as follows:
Parameter Room Temperature (20°C/68°F) High Temperature (800°C/1472°F)
Minimum Specified Tensile Strength (MPa) ≥ 655 ≥ 240
Typical Tensile Strength (MPa) 700-780 260-300
Minimum Specified Tensile Strength (ksi) ≥ 95 ≥ 35
Typical Tensile Strength (ksi) 101-113 38-44
Note: Tensile strength decreases with increasing temperature (a common trend for metallic alloys), but Incoloy 803 retains higher strength at elevated temperatures compared to alloys like 316 stainless steel (which has ~150 MPa tensile strength at 800°C).
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3. What is the yield strength of incoloy 803?

Yield strength (0.2% offset yield strength, the stress at which permanent deformation begins) is a critical metric for structural design, especially under load-bearing high-temperature conditions. The standard-specified and typical values for Incoloy 803 are:
Parameter Room Temperature (20°C/68°F) High Temperature (800°C/1472°F)
Minimum Specified 0.2% Yield Strength (MPa) ≥ 310 ≥ 140
Typical 0.2% Yield Strength (MPa) 340-400 150-180
Minimum Specified 0.2% Yield Strength (ksi) ≥ 45 ≥ 20
Typical 0.2% Yield Strength (ksi) 49-58 22-26

Key Context: The minimum yield strength at room temperature ensures the alloy can withstand static and dynamic loads in ambient conditions (e.g., pipe supports). At high temperatures, the retained yield strength prevents plastic deformation in components like furnace tubes under internal pressure.

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