Sep 08, 2025Leave a message

What material is 909 incoloy

1. What material is INCOLOY 909?

INCOLOY 909 is a nickel-iron-cobalt-based superalloy (a type of high-performance alloy) specifically engineered for low thermal expansion combined with excellent high-temperature strength and creep resistance. It belongs to the family of "controlled expansion alloys" and is primarily designed for applications where dimensional stability under fluctuating or elevated temperatures is critical-such as components in gas turbines, aerospace engine parts, and high-precision industrial equipment that operate in thermal cycling environments. Unlike some other INCOLOY grades focused solely on corrosion resistance, INCOLOY 909's core advantage lies in balancing thermal expansion control with mechanical performance at high temperatures.

2. What is the composition of INCOLOY 909?

The composition of INCOLOY 909 is carefully formulated to achieve its low thermal expansion and high-temperature properties. Below is its typical nominal chemical composition (by weight percentage, wt%):
Element Nominal Composition (wt%) Key Role
Nickel (Ni) 42.0 – 46.0 Primary base element; enhances alloy stability and high-temperature strength.
Iron (Fe) Balance Base element; provides structural integrity and works with Ni/Co to control expansion.
Cobalt (Co) 18.0 – 22.0 Critical for reducing thermal expansion coefficient; also boosts creep resistance.
Chromium (Cr) 10.0 – 12.0 Improves oxidation and high-temperature corrosion resistance.
Molybdenum (Mo) 3.0 – 4.0 Enhances strength, especially at elevated temperatures, and improves creep performance.
Titanium (Ti) 2.0 – 3.0 Precipitation hardening element; forms intermetallic phases (e.g., γ' phase) to strengthen the alloy.
Aluminum (Al) 0.15 – 0.50 Aids in precipitation hardening (works with Ti) and enhances oxidation resistance.
Carbon (C) Maximum 0.05 Controlled to minimize carbide formation, which can reduce ductility and creep resistance.
Manganese (Mn) Maximum 0.50 Aids in deoxidation during manufacturing; kept low to avoid adverse effects on properties.
Silicon (Si) Maximum 0.50 Deoxidizer; controlled to prevent excessive oxide formation that could weaken the alloy.
Phosphorus (P) Maximum 0.015 Impurity controlled to avoid embrittlement.
Sulfur (S) Maximum 0.015 Impurity controlled to prevent degradation of mechanical properties.

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3. What is the yield strength of INCOLOY 909?

The yield strength of INCOLOY 909 depends on its heat treatment condition (as heat treatment significantly influences the formation of strengthening phases like γ') and the test temperature (since yield strength decreases with increasing temperature). Below are typical yield strength values for the alloy in its most common heat-treated state (solution annealed + precipitation hardened, a standard condition for maximizing strength):

Room temperature (20°C / 68°F): Typical yield strength ranges from 827 MPa to 965 MPa (120,000 psi to 140,000 psi).

Elevated temperatures (relevant for its intended use):

At 650°C (1202°F): Typical yield strength is approximately 655 MPa to 758 MPa (95,000 psi to 110,000 psi).

At 760°C (1400°F): Typical yield strength decreases to around 483 MPa to 586 MPa (70,000 psi to 85,000 psi).

 

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