1. What Kind of Metal is Nickel?
Physical traits: It has a high melting point (~1,455°C/2,651°F) and density (~8.91 g/cm³), and is naturally magnetic at room temperature (exhibiting ferromagnetism, like iron and cobalt). It is also highly ductile (can be drawn into wires) and malleable (can be hammered into thin sheets), even at low temperatures.
Chemical traits: Nickel is corrosion-resistant, particularly in air and water, due to the formation of a thin, protective oxide layer on its surface. It does not easily tarnish and is stable in most organic solvents and dilute acids (though it reacts with concentrated nitric acid).
Alloying role: While nickel is used in pure form (e.g., for some electronic components), its primary value lies in alloy production. It is a key additive in stainless steel (e.g., 304 stainless steel contains ~8-10% nickel, which enhances corrosion resistance and ductility), copper-nickel alloys (e.g., C71500), and high-temperature superalloys (used in jet engines and power plants, where nickel improves strength at extreme temperatures). It also forms alloys with metals like zinc (brass), titanium, and aluminum for specialized applications.
Industrial uses beyond alloys: It is critical in battery technology (e.g., nickel-cadmium, nickel-metal hydride, and lithium-nickel-cobalt-aluminum batteries for electric vehicles and electronics), catalytic converters (to reduce vehicle emissions), and plating (nickel plating adds a durable, decorative finish to metals like steel).
2. Why is It Called a Nickel?
3. Why is Nickel So Expensive?
(1) Tight Supply: Geographically Concentrated Production
Indonesia and the Philippines: Together, these two Southeast Asian nations account for ~60-70% of global nickel output. Indonesia (the world's top producer) has imposed strict export bans on unprocessed nickel ore since 2020, forcing companies to build smelters locally to refine nickel before export. This policy reduced global supply of raw nickel and increased production costs (smelters require heavy investment and energy).
Russia: As the third-largest producer (~10% of global supply), Russia's nickel exports were hit by international sanctions after its 2022 invasion of Ukraine. Sanctions disrupted trade routes and reduced access to Russian nickel, further tightening global supply.
Low reserve diversity: Unlike metals like iron or copper, which are mined across dozens of countries, nickel reserves are limited to a handful of regions. This lack of geographic diversity means even small disruptions (e.g., mining bans, natural disasters, political unrest) can significantly impact global supply.
(2) Exploding Demand: EV Batteries Drive Growth
Demand growth: EV sales are projected to grow from ~10 million units in 2022 to over 60 million by 2030, according to the International Energy Agency (IEA). This will push nickel demand for batteries from ~500,000 metric tons in 2022 to 3-4 million metric tons by 2030-a 6-8x increase.
Other demand sources: Nickel also remains critical for stainless steel production (accounting for ~70% of historical nickel demand), aerospace superalloys, and electronics. This "dual demand" (from traditional industries and new EV tech) creates sustained pressure on supply.
(3) High Production Costs and Technical Challenges
Ore quality: Most nickel is mined from two types of ore:
Laterite ores (80% of global reserves, found in Indonesia, the Philippines): These require high-temperature, energy-intensive smelting to produce nickel matte (a semi-refined product). Building and operating smelters costs billions of dollars, and they consume large amounts of coal or natural gas (adding to costs and environmental concerns).
Sulfide ores (20% of reserves, found in Canada, Australia): These are easier to process but are rarer and often located in remote areas (e.g., northern Canada), increasing mining and transportation costs. Sulfide ores also produce high-purity nickel (needed for batteries), but their scarcity drives up prices.
Battery-grade nickel requirements: EV batteries need "class 1" nickel (99.8% pure), which requires additional refining steps (e.g., electrolysis) beyond what is needed for stainless steel (which uses lower-purity "class 2" nickel). These extra steps add time and cost to production.